Our Infrastructure
Manufacturing Capacity & Capabilities
- Green Sand Moulding Process & No-bake Process
- Metallurgies
- Grey Iron Casting
- Ductile Iron Casting
- Single Piece weight
- 1 kg to 250 kg by Machine Moulding
Fully Automatic PLC-based Sand Plant
– 80MT (1 No.)
– 250 kg (1 No.)
– 500 kg (1 No.)
High-Speed Intensive Sand Mixers ensure Uniform Mixing of Green Sand. Online Control of Sand Compatibility ensures that only the right Quality sand is released to Moulding.
Core Shop
– 35 kg (1 No.)
– 10 kg (1 No.)
– Capacity: 10 kg (1 No.)
Our Core shop is equipped with Cold box machines and Shell core machines, High-speed core sand mixers, and Corebox change-over. All core handling is done through Forklifts after the core coating and core drying process. Systemized core transfer and feeding to the mold line ensure the FIFO system for Core supply to the molding line.
Moulding Line
Melting
A: Medium Frequency Induction Furnace
– 500 kg [Double crucible; 250 KWH with Independent Panel control] – 2 No.
B: Circular Lifting Electro Magnet for Raw Material/ Scrap handling
C: S.G. treatment ladles with cover (geared type): Capacity 500 kg
D: Lip pouring ladles (geared type): 500kg
E: Tea spout pouring ladles (geared type) capacity 500kg and 250kg (bottom pouring)
G: Infrared Pyrometer ensures constant temperature for each box
H: Inoculation feeding system
I: Mould cooling time ensures 2 hours 15 min. cooling time in the Mould box
Fettling, Finishing & Painting
– I: Monorail Hanger Type Shot-blasting Machine – 1000 kg (1 No.)
– II: Monorail Hanger Type Shot-blasting Machine – 500 kg (1 No.)
Pedestal Grinders, Swing Frame, Grinders, Flexible Shaft Grinders, Pencil Shaft Grinders, 18" Power Hacksaw Machine, Policing Machines, Disc Type Machines etc.
C: Painting System:
– I: Painting booth for primer coating by spray painting machines. (1 No.)
– II: Cement Lining as per Customer’s requirement